PowderCoat 1104™

Industrial Systems for Uniform Powder Coating and Infiltration

The PowderCoat 1104™ is a turnkey Chemical Vapor Deposition and Infiltration System designed to process powder materials for high-technology applications including EV battery manufacturing. The multi-reactor design allows for parallel or sequential processing of up to four batches per system.

Resistance Heater

Clamshell heater with automatic opening and heat exhaust plenum for fast cooldown

Rotating Tumbler

Single-Chamber Reactor with Tumbler Design for Uniform Mixing


Gas Management

Precursor and purge gas distribution and injection system

Control Cabinet

Main control station WinPrC process control and graphing software

In the powder coating process, precursor gases react to form a film deposited onto powder substrates. Thermodynamics and kinetics drive both precursor generation and decomposition. Source gases are supplied through a gas management system to the inlet of a heated Inconel chamber. A five-zone furnace with resistive heating is core to the system design, the chamber can maintain process temperatures up to 900°C. Ramp up and ramp down rates are achieved by real time PID precision control. Our robust process control system maintains temperatures within half a degree as well as the pressure within +/- 1% of set point throughout deposition runs. Rapid cooldown feature result in high throughput processing for high-volume manufacturing.

The multi-reactor design allows for parallel or sequential processing of up to four batches per system, where each zone can be independently controlled to set up the ideal thermal profile, from the inlet to the exhaust end of the reactor. The size of each process chamber is customizable to afford the flexibility to vary internal configurations for future differentiation.

PowderCoat 1104™ Brochure

View our PowderCoat 1104™ Spec Sheet with Technical Data

CVD technology makes it possible to deposit continuous/conformal films on substrates with irregular surfaces, or on large quantities of closely packed substrates. A wide array of films may be deposited using CVD to further functionalize the surface with other materials for enhanced performance, including many technologically important semiconductors, nanomaterials, silicon, oxides, and metals. Dependent upon the process, particle size can vary from sub-micron to hundreds micron, and the coating thickness can be a few nanometers to tens of microns.

Hazardous gas storage and delivery, process reactor, and exhaust treatment subsystems can be provided as a complete integrated solution. Each component of the System is taken from our expansive library of process equipment configurations.

PowderCoat 1104™ Features & Benefits:

High Volume Powder Infiltration & Uniform Coating

Multi-Reactor Chambers for Parallel or Sequential Processing

Low Pressure CVD

Specifically designed to abate and treat high silane flows safely

5 Zone Resistance Furnace Heating Systems

Customizable Inconel Chamber

Rotating Tumbler for Uniform Mixing

Robust Production System with Enhanced Process Controls
– Temperature Control +/- 0.5°C
– Pressure Control +/- 1%

Rapid Cool Down

MES Compatible

CVDWinPrC™ system control software for real-time process control, graphing, data logging, and process recipe editing

powered by CVDWinPrC

Powered by our CVDWinPrC™ process control software, the systems automatically log data and graphically show time-dependent values of user-selected parameters. CVDWinPrC™ also allows users to load preprogrammed recipes, modify, check, and create new recipes, and view real-time or saved process data.

Safety Protocols

The systems have application configured safety protocols embedded into relay logic, PLC, and CVDWinPrC™ software.


High-Touch Customer Service, Including:

  • Site Survey
  • Installation Coordination and Field Acceptance
  • NRTL/UL/CE Certification Available
  • Initial Start-Up Support
  • On-Site Training
  • Warranty Response and Remote Capability
  • Help Desk Support & Customized Service Contract Plans
  • Continuous Improvement Programs and Support
  • Customized Site Support Contracts
  • Spares and Consumables
  • Preventative Maintenance
  • Site Personnel Contracts
High Touch Customer Service
About Us

Over 40 years of expertise in CVD and thermal process equipment design and manufacturing.
enabling tomorrow’s technologies ™ ”